_ multialign.doc _ ############## _ written by rex r. collins _ ######################### _ _this document file has been created in order to explain, as _best as possible, how to get the most out of multialign. _much of this file will talk about how to assemble, _disassemble, and align your 1541 while multialign is _running. _ _don't be scared! even if you know nothing about mechanics _whatsoever, taking apart the 1541 is pretty easy. i've done _it at least two dozen times, sometimes in less than five _minutes! and i can assure you, it is completely safe. i have _aligned at least half a dozen drives with no consequences, _using this program and a phillips head screwdriver. nothing _more. _ _but before we go into disassembling the 1541 drive, let's _first go into the features of multialign: _ _ _ _ _ _ _ multialign - loading up _ ####################### _ load"multialign", and run _ ################################### _ _the first question that appears is: _ _how many drives will you be using? (1-4) _################################## _ _yes, that's right, you can test as many as four drives, with _devices 8 thru 11. if you select "1", the program will _prompt you to insert a formatted disk in the drive. _ _if you answer "2", "3", or "4", the program will ask: _ _do you need to set device #'s? (y/n) _#################################### _ _if you have set the device #'s by slitting the solder _jumpers, then answer no. but is you need to set the device _#'s using the software method, answer yes and follow the _prompts. you will first be asked to: _ _turn off all drives - press any key. _#################################### then you will be asked _to turn on each device as you want it to be set, first by _setting device 11 (if you choose 4 drives) then 10 (if 3 _drives) then 9 (if 2 drives) then finally device 8. _ _once that is done, you will then be asked to insert _formatted disks in all drives and press a key to begin... _ _the testing starts out at track 18, the directory, on device _8. the red light will flash as each sector of track 18 is _checked. _ _the function key menu will display on your screen like this: _ _ f1 = back 1/2 a track _ f2 = move to track 1 _ f3 =forward 1/2 a track _ f4 = move to track 35 _ f5 = move to track 18 (dir) _ f6 = next device # _ f7 = end program _ _you may check all tracks from 1 to 40, in half-track _increments. do not go past 1 or 40 when moving from track to _track, otherwise you may damage the disk inside. _ _if the result line shows "o.k." after 20 sector checks, _chances are that track is perfectly aligned! any other _message, accompanied by a sound, is an alignment error of _some kind. _ _check your track indicator - if the program is looking for _track 18 and reading track 17 or 19, your stepper motor is a _full track off. this has been known to happen! _ _half tracks must always read the track of its base number, _ie. track 18.5 must always read on track 18. if it is _reading on track 19 the stepper motor is a half track off. _ _when using more than one drive, the f6 command advances to _the next high- est device number, and then when at the _highest device, goes back to device 8. _ _the f2 command does not create "the knock" so you can relax. _it uses half- track routines to "click" its way to the _outside track without hitting the metal stop inside the _drive. _ _but when you end the program, you must initialize your _drives using the dos command: open1,device,15,"i":close1. _turning the drives on & off won't work because the _half-track routines are imbedded in the disk drive rom. _ _this program cannot be blitzed or otherwise compiled. the _sound routines use pokes that crash the program when _operating in a compiled state. _ _ _ _ _ _now that i've expained that, let's go on to: _ _ multialign - aligning your drive _ ################################ _ _ _ to disassemble the 1541: _ ######################## _ _1) turn the drive upside down and, _ with a size 1 phillips head screw- driver, unscrew the _ four screws that hold the casing together. _ _2) turn the drive right-side up and _ lift the top off. you will see a metallic grid covering _ the circuit board. _ _3) remove the two screws holding the _ grid to the chassis, on the left hand side of the drive _ as it is facing you. _ _4) carefully take the grid off. you _ will then see the circuit board and various connectors. _ _5) remove the three-prong connector _ with the red and black wires. that is the connector to _ the green power light imbedded in the lower casing of the _ drive. _ _6) look down in the cracks of the _ chassis, between the chassis and the casing, and you will _ see six screws holding the chassis to the lower casing. _ _7) remove these six screws and lift _ the chassis from the casing. put the grid and both _ casings aside for now. _ _8) carefully turn the drive upside _ down. you will see a flat cylinder with a white label on _ it, held in place by two screws that have been sort of _ "painted on" to keep the motor in place. _ _9) set the drive upside down in a way _ that does not pinch the connectors or resistors. then _ loosen, don't remove, the screws to the stepper motor -- _ just enough so you can turn the motor by hand. be _ careful! these screws are made of flimsy metal and the _ threads strip very easily. you may have to take a raz- or _ blade and scrape the paint off before you use the _ screwdriver. _ _ _ _ _ to use the drive with multialign in its current state: _ ################################ _ _1) turn the drive right side up and _ plug it in to the computer and the power strip. try to _ set it on a surface where you can reach the stepper motor _ with your hand. if you have a mini-cabinet, for exam- _ ple, you can set the back half of the drive onto the _ cabinet and let the front side sit open. the rear of the _ drive is heavier than the front so balance should not be _ too much of a problem. but if it is, try to prop up the _ left side of the front drive, as the right side contains _ the stepper motor. _ _2) load the program (perhaps with _ another drive) and run it. _ _3) as the program checks the disk for _ alignment, reach underneath and ro- tate stepper motor _ slowly. if you hear more beeps than you did before, you _ are turning the motor the wrong way. you must turn it _ very slowly, and only a little bit at a time. you may _ also have to remove your hand to get proper readouts from _ the pro- gram. if you hear no beeps after 10 seconds, _ that track is aligned! _ _4) once you have set track 18, proceed _ to other tracks and check their alignment. you may find _ this frust- rating at first as one track may be in _ alignment and another track is not - but the disk must be _ perf- ectly aligned on all tracks and half-tracks or else _ some parts of your disks won't load! _ _5) once all tracks have been confirmed _ as aligned, tighten the stepper motor screws very _ carefully! you don't want it to go out of alignment again _ by turning the screws too fast or jolting the chassis _ while the screws are loose!! _ _ _ to reassemble the 1541: _ ####################### _ _1) replace the chassis into the lower _ casing and the six screws that hold it in place. _ _2) replace the green light connector. _ _3) replace the metal grid. be careful _ not to pinch any wires. you don't have to screw it in _ place but you can if you wish. _ _4) replace the upper casing and the _ four screws that hold the casings together. _ _ _ _ _ _there you have it! a step-by-step guide to using multialign. _ _i hope you make as much use out of _